概括
Summary
本游戲裝置由刨渣機、滾壓力機、端切機三整體構造,此中,刨渣機是汽車輪轂出產地中的公共游戲裝置,采用撤除輪輞錫焊會發生的焊渣,最后可以獲得白皙的激光焊接件看起來。激光焊接件滾壓力機用作壓平并進行強化刨渣后的激光焊接件,顛末滾壓后激光焊接件和原材質分散對齊。端切機采用摘除激光焊接件兩只頭多余的錫焊數據資料,沖切制裁由油缸控制。This machine is composed of trimmer, planisher and end cutting unit, which of trimmer is special equipment of steel wheel production for removing and trimming welding slag generated by wheel rim welding to obtain flat welding seam surface. Planisher machine is used to flatten and strengthen the welded seam after welding slag planishing and trimming. End cutting machine is used for cutting the both ends of redundant welding materials of welding seam, cutting action drives by oil cylinder.
規模主要參數
Specification
參數描寫/Description Data
裝備型號 model number BGQ-300-AH 額外輸出電壓 rated input voltage AC380V,3Phsae 額外輸出頻次 rated input frequency 50Hz 額外輸出容量 rated input capacity 37KVA 工件厚度 Max. thickness of rim 5mm 工件寬度規模 width range of rim 220-320mm 工件直徑規模 diameter range of rim φ280~φ450mm 刨渣夾緊力 maximum clamping force of trimmer 6Tons 刨渣力 maximum trimming force 6Tons 滾壓夾緊力 maximum clamping force of planisher 6Tons 滾壓滾壓力 maximum rolling force of planisher 6Tons 端切剪切力 maximum cutting force of end-cutting 18Tons 端切剪切油缸直徑 diameter of cutting oil cylinder of end-cutting 160mm 體系壓力 system pressure 12Mpa
刨渣企事業單位
Trimmer Unit
刨渣機是汽車輪胎盛產頂用于撤除輪輞電焊焊接之后發生的焊渣,為了兌換崎嶇不平的焊接縫隙外貌。此機個人規劃主導動控制,由虛擬主機、液壓系統機安全采集體制和電力組合件安全采集體制等制成.此中液壓系統機安全采集體制和電力組合件安全采集體制與滾壓力機、端切機合用。Planning machine is special equipment of steel wheel production for removing and trimming welding slag generated by wheel rim welding so as to obtain flat welding seam surface. The machine is designed as automatically operation, it consists of host, hydraulic system and electric system, wherein hydraulic system and electric system are shared with rolling press machine and end cutting machine.床身/Lathe Bed
電腦主機架為C-型裝置,油缸帶動夾持器在焊接件右側壓緊。Host frame is C-type mechanism. The hydraulic driven clamp holder clamps two sides of welding seam.夾緊機構/Clamping Mechanism
軸類由液壓多路閥夾緊裝置夾緊結實,該裝置裝置放導軌上面, 為引魂燈軸類在刨渣時軸上接觸不良、在夾關緊出口處要裝止動塊。Work piece is clamped and fixed by hydraulic clamping mechanism, and the mechanism is installed on the upward side of guide rail. The stop block is installed on clamping jaw to avoid axial loosening of work piece during slag planning.夾緊醫療機構分多少幾部,下處結實牢固在機架床身,上整體位為活動整體位,由油缸驅動軟件。The clamping mechanism is divided into two parts, the lower part of which is fixed on the lathe bed of frame, the upper part is movable and driven by oil cylinder.刨渣機構/ Trimming Mechanism
上下刨渣刀裝置入碳鋼滑地上,此滑架由溶化治理的導軌撐持在夾持器兩邊往返機票運行,每段個刀頭的裁切面遵照信息厚薄帶有大量手動快速設置。Upper and lower slag planning cutter is installed on steel sliding frame. The sliding frame makes to-and-fro movement in the middle of clamp holder by support of guide rail after hardening treatment, and cutting surface of each cutter is set manually according to material thickness.刨渣廚房刀具的切面和夾持器容忍設計一套工具貸款機構連接起來,以質量保障其絕對性作用,允許無論哪些方面規格的文件,工具將不會老是確定,可主動歷史潮流切不同規格的文件。Cutting surface and clamp holder of slag planning cutter are connected by one set of mechanic mechanism to ensure its relative position. Therefore, whatever any material thickness, the machine will not set each time, and can cut material with difference thickness automatically.滑地上配有幾組數控刀,下夾持器為不變,避免后期使用時出現晃動影響體驗效果式,同時也為下移架導軌。好壞數控刀生活由液壓系統缸動力。Three cutters are installed on sliding frame, and lower clamp holder uses fixed-type, and is also used as guide rail of lower sliding frame. Movement of upper and lower cutters is driven by hydraulic cylinder.夾緊機構/Clamping Mechanism
零部件由液壓油缸夾緊機購夾緊穩定,這個機器購裝處于導軌左下方, 為取締零部件在刨渣時心軸脫落、在夾關緊出口處都有止動塊。Work piece is clamped and fixed by hydraulic clamping mechanism, and the mechanism is installed on the upward side of guide rail. The stop block is installed on clamping jaw to avoid axial loosening of work piece during slag planning.夾緊結構分深淺幾部,下部分經久耐用在機架床身,上一部分為行為一部分,由油缸推動。The clamping mechanism is divided into two parts, the lower part of which is fixed on the lathe bed of frame, the upper part is movable and driven by oil cylinder.刨渣機構/ Trimming Mechanism
高低刨渣刀裝置于鋼制滑架上,此滑架由軟化處置的導軌撐持在夾持器中間往返運轉,每一個刀片的切割面按照資料厚度手動設定。
Upper and lower slag planning cutter is installed on steel sliding frame. The sliding frame makes to-and-fro movement in the middle of clamp holder by support of guide rail after hardening treatment, and cutting surface of each cutter is set manually according to material thickness.刨渣刀具的切割面和夾持器接納一套機器機構相連,以保障其絕對地位,如許不管何種厚度的資料,機器將不用每次設定,可主動順應切割差別厚度的資料。
Cutting surface and clamp holder of slag planning cutter are connected by one set of mechanic mechanism to ensure its relative position. Therefore, whatever any material thickness, the machine will not set each time, and can cut material with difference thickness automatically.滑架上裝有三組刀具,下夾持器為牢固式,同時也作為下滑架導軌。高低刀具活動由液壓缸驅動。
Three cutters are installed on sliding frame, and lower clamp holder uses fixed-type, and is also used as guide rail of lower sliding frame. Movement of upper and lower cutters is driven by hydraulic cylinder.
滾壓公司的
Planisher Unit
滾壓焊接件機用在壓平并強化刨渣后的焊接件,顛末滾壓后焊接件和材料齊平。滾壓焊接件機的前提主件為:床身、可促銷活動的C形架構的、夾緊培訓部門、滾軸及氣動機件。C形架構的,都有氣動機驅動程序用在滾壓堅固于夾緊培訓部門的制作的滾軸。The planishing machine is use to flatten and strengthen the trimmed welding-seam, the planisher's main parts includes machine, movable C-type frame, clamping device, rollers and hydraulic parts. C-type frame equipped with hydraulic drive system for rolling roller that fixed on the clamping mechanism.C形框架/ C-type Frame
C形框架牢固于可沿導軌活動的支架上,油缸驅動,支架經由過程每邊四個滾柱軸承滑動,C框架的首要功效是禁止滾壓力的偏移及由此致使的滾壓尺寸的偏移。
C-type frame fixed on the holder that can move along with the guide rail, it will be driven by oil cylinder. Holder can slide through roller bearing that set four (4) roller bearings each side. C-type frame's main function is to prevent rolling pressure skewing and the resulting rolling press size deviation.
端切企業單位
End Cutting Unit
床身/ Lathe Bed
C層次結構圖撐持全部根本機械部件如果以便于支配和研究生研究生調劑。油缸耐用在層次結構圖上方用作控制夾緊和沖切組織構造,可采用制作凈寬研究生研究生調劑的手輪調節組織構造裝于層次結構圖車尾。C-type frame supports all major components and it is convenient for operation and adjustment.Oil cylinder fixed on the top of the C-type frame which is used to drive the clamping and cutting mechanism, and it can be adjusted according to the width of rim band, the hand wheel adjusting mechanism mounted on the tail of frame.
沖切機構/Cutting Mechanism
沖切裝置經途過程中切邊模切機除焊口三根頭。直流高壓油缸(路途60mm)能夠上模,好壞模間導柱基層性導套相聯,上模耐用于上模座,下模為下模座的幾局部。前部使鎢鋼刀產生(上、下)耐用于好壞模座,尾部使鎢鋼刀產生裝于可動滑座上(可于制品大小調養)。Cutting mechanism cuts the both end of welding slag by cutting tool. The upper tool drives by high-pressure oil cylinder that stroke is 60 mm, upper tool (cutter) and lower tool (cutter) connects together by the linear guide pillar and guide sleeve. The front of the cutting tool (upper and lower) fixed on the upper and lower tool base, the back of the cutting tools installed on the movable slide base which can be adjusted according to workpiece width.切邊數控刀片由物質不銹鋼作,每對數控刀片離別為凸、凹形壯以滿滿實現了材質 切邊。大小數控刀片間距時應為料厚的8-10%,如此特性直達0.2mm的實驗室管理標準整個設備長寬比,間距時應在數控刀片調節終了也落后行查抄!Cutting tools (cutter) made by tool steel, each pair cutter includes convex and concave shape tool, complete material cutting quickly. The clearance of upper and lower cutting tool should be 8-10% of the material thickness, for achieving the standard workpiece size at 0.2 mm.NOTE: The clearance should be checked after cutting tool adjusting finished!
手輪調理機構/ Hand wheel Adjuster
手輪修護醫院經途進程修護滑座主導地位以適應該機尺寸的改動,蘊含氣門、尾座及上的切邊加工中心刀具,滑座也能經途進程前端框架最前面的手輪而情況挪動。Hand wheel adjuster can adjust the sliding seat position to adapt the width change of work pieces, including air cylinder, the tailstock and cutting tools, sliding seat can move horizontally by the hand wheel at the back of frame.
閉式冷卻塔公司的
Cooling Unit
大氣壓力驅使,杠桿比率功能分區。快慢制冷銅塊內通生死輪回制冷水。The cooling unit is driven by the air pressure and designed as lever structure. Inside upper and lower cooling cooper band has cooling water circulation.